Determing The Lifetime Expectancy of a Pinch Valve Sleeve

The lifetime of a Pinch Valve Sleeve is a very hard question to answer since every application is different. Some sleeves can perform up to 500,000 cycles over a period of 3+ years and some need replacing after 6 months after fewer cycles.

If a pinch valve is held in the normally open position and only closed when required then the internal rubber sleeve will last longer.

Here we look at a Pharmaceutical application as an example;

Milled product is fed through the valve from a sifter into a pack-off system.
The system throughput is 10kg/h and each drum holds 25kg so will take 2.5hrs to fill, during which time the valve will be open.
Once the drum is filled the valve will be closed for the time it takes the operator to change the drum over which might be around 10 minutes.
With the new drum in place the valve is opened, and the process repeated until a complete batch of around 150kg is processed and filled into drums.
If we assume 8 hours per shift then it would take 2 shifts to process a complete batch during which time the valve will be mainly open.
There then may be a time period where the valve is closed and the system not in use. It is likely that after either each batch or a number of batches the system is then cleaned with a detergent wash from above using a spray lance so pressure will not be too great. In rare circumstances where the product is sticking, methanol or acetone wipes may be used.

Pharmaceutical non abrasive powder at gravity pressure should be no problem at all and hardly any wear should be seen. As it is a gravity application, then closing the Valve at 2.5 BAR would be recommended. The cleaning process may deteriorate the Sleeve over time as the temperature and pressure would be higher.

We would recommend a yearly maintenance procedure to put into place. Once the Valve is installed then over time, it will determine learn how long the Sleeve is going to last and more or less frequent maintenance schedule can be planned at the time.

Choosing the Right Pinch Valve for the Application

Based on the above application details, a Pinch Valve from AKO’s VMCE range will be perfect for the job. This hygeinic valve range is CIP & SIP capable with a bacteria tight design, and is also available as an EX conformed version.

Scheduling a Maintenance Plan

The Valve will be mainly open, which is good for the sleeve lifetime.

All Sleeve qualities have been tested in our testing facility, closing at 6 BAR against no product/media, and the cycle lifetime was around half a million. But, rubber hardens over time. Also, the media, cleaning products, temperature, pressure, closing pressure, cycles within the application etc all have an effect on the lifetime of the sleeve.

If we work out that this application may do a maximum of 6 cycles per shirt, 7 days a week for 52 weeks then that’s a total 2184 cycles per year. This doesn’t mean that half a million cycles would happen over the next 228 years.

A yearly maintenance schedule should be planned, and the Sleeve could only be changed once a year based on the information. However, as the Sleeve is a wearable part and things can happen on site that are out of our control, then the lifetime can not be guaranteed.

Here we look at a Pharmaceutical application as an example;

Choosing the Right Pinch Valve for the Application

Scheduling a Maintenance Plan

Experts in Pinch Valves Design & Manufacture

Need a Reliable Pinch Valve Solution? We can help! Talk to our sales team today:

Speak to a Pinch Valve specialist

AKO have over 30 years experience of manufacturing & supplying our products in the industry. Set up your credit account with us today - No minimum order! We supply End Users, OEM's, Merchants.

Determing The Pinch Valve Sleeve Lifetime Expectancy

Here we look at a Pharmaceutical application as an example;

Choosing the Right Pinch Valve for the Application

Scheduling a Maintenance Plan

Related posts